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Production technology

The technologies we use in cutting and sewing, our machinery and equipment, and computerised production management.

Cutting and sewing automation

We run repetitive sewing steps on automatic units. Because every piece is processed with the same settings, dimensions and stitch quality stay the same on every garment.

  1. Automatic Open-Panel Sleeve & Hem Unit

    The cut panel is laid flat on the conveyor. The machine detects it with its sensors and completes the sleeve or bottom hem automatically, so every piece gets the same hem allowance and the same stitch quality.

    Conveyor and sewing head of the automatic open-panel sleeve and hem unit
    Close-up of the conveyor feeding fabric to the presser foot
  2. Automatic Rib Cuff Preparation Unit

    The unit folds rib fabric and sews the cuff seam, then cuts the cuffs to equal lengths ready for assembly. It keeps variation in cuff dimensions to a minimum and keeps the line flowing steadily.

    Work table and sewing head of the automatic rib cuff unit
    Close-up of the folder guiding the rib fabric
  3. Automatic Polo Placket Unit

    Sews the buttoned front placket of polo shirts automatically, so the placket dimensions and stitch line are the same on every garment.

    Laser alignment lines on the fabric in the automatic polo placket unit
    Close-up of the needle and presser foot sewing the placket
  4. Automatic Laser Welt Pocket & Zipper Unit

    The unit first laser-cuts the panel. Robotic arms then transfer it to the sewing unit, where the zipper or pocket is sewn. Cutting and sewing run in one continuous, precise process.

    Overall view of the automatic laser welt pocket and zipper unit
    Close-up of a zipper being sewn
  5. Automatic Bottom Hemming Unit

    The garment, with its side seams already closed, is loaded onto the machine's rollers. The machine detects it and hems the bottom automatically, giving tubular garments an even, continuous hem.

    Roller and presser foot of the automatic bottom hemming unit
    Close-up of the bottom hem being sewn
  6. CNC Laser Cutting & Sewing Unit

    Laser-cuts the part, then completes the sewing on the same unit so the part comes off ready. Its intelligent control software manages CNC cutting and sewing with a minimal margin of error. It is one of the units we rely on most in our menstrual wear production.

    CNC laser cutting and sewing unit with its control screen
    Laser head and cutting lines on the template

Our machinery and equipment

  • Machines suited to fine-gauge and high-stretch fabrics
  • Consistent stitching on automatic machines
  • Special attachments for fine fabrics
  • Clean production with suction-equipped machines
  • Safety stitching that adds durability
  • Tecnopea automatic steam boarding with robotic stacking for socks
Feed arm and conveyor belt of an automatic sleeve and hem unit

Fully computerised production management

  • Fully integrated software
  • Real-time production tracking
  • Automated planning, purchasing and logistics processes
  • Smart stock management system for fabric and trims inventory
  • Business intelligence tool for reporting

A tech pack and a target quantity are enough for a quote.

We come back with pricing, sampling and a delivery schedule.

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